Overview
This reference design is a 3-phase brushless DC (BLDC) motor sensorless drive for fans, pumps and compressors based on the low-cost NXP® 56F801x digital signal controllers (DSCs).
- The concept is a closed-loop speed-controlled BLDC drive with no need for position or speed sensors
- AIt serves as a reference design for a BLDC motor sensorless control system, ideal for fan, pump and compressor applications
- Power stages used by the application are designed for 12V DC line voltage and 3Aor 8A output current
- The reference manual provides a detailed description of the application, including design of the hardware and the software
Features
3-phase brushless DC motor sensorless drive
Designed to fit into fan, pump and compressor applications
Uses 56F8013 32 MIPS Digital Signal Controller
Available for two power stages and two motors
Input power supply voltage +12 VDC for power stages
Control techniques incorporate:
Sensorless, trapezoidal control of 3-phase BLDC motor with back-EMF sensing
ADC zero crossing sensing for sensorless control
Closed-loop speed control using PI controller
Adjustable DC-bus current limitation PI controller
Motoring mode
Both directions of rotation
Speed range: 200-2000 and 800-8000 RPM (depending on the motor used)
Manual interface (RUN/STOP switch, UP/DOWN pushbuttons)
FreeMaster interface for monitoring, controlling and tuning
Fault protection (DC-bus over-current, DC-bus under-voltage, DC-bus over-voltage)
Automatic calibration of phase back-EMF measurements
20 kHz PWM switching frequency
Easy to tune for different power stages and motors.
Block Diagram
Board
Design Resources