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2409674_en-US

Inquiry About Using the S32K396 Control Board for a 100 kW PMSM Inverter

Dear NXP Support Team,

Hello,

We are currently working on a project to develop a 100 kW-class PMSM inverter drive module.

Our target specifications are approximately:

DC-link voltage: 800 V

Motor phase current: 250 Arms

Motor type: PMSM

Power level: approximately 100 kW

During our research, we became very interested in NXP's "3-Phase Permanent Magnet Synchronous Motor Control Development Kit with S32K396."

Since we need to develop our own 100 kW power stage, our plan is to use only the S32K396-based control board from the development kit and design the gate-driver and IGBT power stage ourselves.

After reviewing the schematics of the development kit, our understanding is that the control board interfaces with the power stage through external connectors, including:

PWM signals for controlling the three-phase inverter

Resolver-related signals

Three-phase current sensing signals

DC-link voltage sensing

DC-link current sensing

Could you please confirm whether our understanding is correct?

If so, our intended system configuration would be as follows:

Use the NXP S32K396 control board to generate the PWM signals for our custom 100 kW inverter power stage.

Use Hall-effect current sensors for phase-current measurement and feed the corresponding analog signals to the control board.

Implement the resolver interface circuitry by referring to the resolver circuit used in the NXP development kit/power board.

Provide the required DC-link voltage and current sensing signals to the ADC inputs of the control board.

In other words, we would like to use the existing S32K396 control board and motor-control software platform while replacing the original power stage with our own 800 V / 250 Arms inverter hardware.

We would appreciate your advice regarding the following questions:

Is it feasible to use the S32K396 control board in this configuration with a custom high-power inverter stage?

Are there any interface requirements, limitations, or precautions that we should consider when connecting an external gate-driver/power stage to the control board?

Are there any application notes, reference designs, schematics, software examples, or other technical documents that would be helpful for developing a 100 kW-class PMSM inverter based on the S32K396?

Does NXP offer, or can NXP recommend, any reference design or evaluation platform for an approximately 100 kW, 800 V PMSM inverter?

Any additional information or recommendations would be greatly appreciated.

Thank you for your support.

Best regards

Hyeong Mun Seon

Re: Inquiry About Using the S32K396 Control Board for a 100 kW PMSM Inverter

Hi,

Your understanding is generally correct. The S32K396 controller can be used independently of the low-voltage inverter included with the MCSPTR2AK396 kit, provided the required feedback signals (phase currents, DC bus voltage/current, rotor position, fault signals, etc.) are adapted to the new power stage interface. The MCSPTR2AK396 kit is primarily intended as a low-voltage motor-control development platform and software enablement kit. 

For traction-class applications around 100 kW, you may also want to review NXP's EV traction inverter reference designs (EV-INVERTERGEN1 / EV-INVERTERGEN2), which are intended for high-voltage, high-power electric vehicle inverter applications and provide a more relevant reference point than the MCSPTR2AK396 evaluation kit. The S32K39 family is one of the supported motor-control platforms within NXP's traction inverter ecosystem. 

The MCSPTR2AK396 documentation (AN14481) can still be useful as a reference for the PMSM FOC software architecture, peripheral configuration, current sensing, resolver integration, and FreeMASTER/MCAT support. 

You can find additional information on the EV traction inverter platforms here: NXP EV Power Inverter Solutions.

BR, Petr

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