Hi Riccardo
KDS uses GCC and so "objcopy" for creating output images: https://sourceware.org/binutils/docs-2.21/binutils/objcopy.html
This has options to control the length of SREC output but I don't see one to control iHEX outputs. You can check in more detail and if you find one you can use the objcopy as post-build step (called from a bat file) to generate the format (or formats) that you need.
If it is not possible with objcopy you can look for a conversion tool that reads in such formats and allows them to be saved in different formats. Check out HxD Hexeditor for example which allows binary files to be exported to various formats.
I have the following utilities that I use and maintain for common tasks that the often can't be done easily with available tools:
http://www.utasker.com/forum/index.php?topic=1445.0
If your company doesn't find a suitable solution/utility please contact me since I could modify the uTaskerCombine utility (this has iHex output support) to allow user controlled line length and add it as a post-build step to KDS. It will take about an hour of work to customise it for this usage.
Regards
Mark
Kinetis: µTasker Kinetis support
For the complete "out-of-the-box" Kinetis experience and faster time to market