Hello vegard,
I had the same issue with KMS discontinue. I do not believe there is a simple conversion from KMS to the MCAT/FREEMASTER environment.
I am afraid you have to put some effort in AN12374 to get it working. I alos started agian with AN12374 and it worked pretty well even there are some teething problems. Unfortunatly I have no experiance with hall start.
I have now a version running with sensored torque controll and are working on a sensorless torque controll version.
Conserning you parameters I would use MCAT/FREEMASTER to characterize your motor and regulator again. Relevant MCAT/FREEMASTER files are included in AN12374. I only had some issues when using the whole at 20kHz PWM but at 10kHz it is working fine.
I have no idea why your motor stops form startup to spin other than that you parameters are not correct causing the observer not correct initializing or maybe an overcurrent deu to a to high startup current.
Best regards Peter