Hi Steve,
Thanks for your time on this. To give you a bit more info....
Our design originally used the 9S12DP256B, which went obselete, so we moved over to the 9S12DP512 (mask 4L00M)
We haven't had any problems with the 256 design, despite the TEST pin being left floating. We do seem to be getting problems with the 512 though - on exactly the same PCB.
The main problem seems to be that the application doesn't always start after a RESET - could this be as a result of the TEST pin being in an unknown state ? Is the action of the pin changed from the 256 to the 512 ?
If the floating TEST pin can be attributed as the cause of this problem, then I know we have a fix. My worry is that it's some other change that I've not found yet.
Thanks once again