Thank you for the detailed information.
It will be helpful to check that your power delivery scheme is using the correct power-up sequence. It will be helpful if you attach a scope with those measures on the power pins.
Are you using an IC to drive POR_B, it is important to assure that it is maintained asserted during the whole power-up sequence until the last power rail is stable.
Not complying with this sequence could result in boot issues as one possible scenario.
Do you have Boot_CFG pins on board? Or are you using the fuses?
It is possible to assure that you do not have any power glitches, RT cannot deal properly with these glitches so a voltage monitor is suggested.
If 24Mhz clock is not able to run please check that this crystal complies with the specifications listed on the Hardware Development Guide.
Best regards,
Omar