Hi Mike,
I found some workaround solution for the the above issue.
The problem was whenever UART0 interrupts are enabled through EnableIRQ (WIRED_UART_IRQn), ISR routine is getting called & trying to set the status & receiving some '\0' character. so control goes to HardFault_Handler. I have enabled the UART0 interrupt after initSensorFusionGlobals. sfg are updated in the initSensorFusionGlobals function.
As you mentioned above post I have converted the KL25Z board file into Kl46Z & started communicating with toolbox. UART RX was not working & so I couldn't test the SAVE & precision calibration option.
Kl46Z is powered through KL46ZUSB & debugged through JTAG .To communicate toolbox, I have manually soldered the UART0 Rx, Tx ttl level & converted to RS232.
After connecting COM port in toolbox & powering on the KL46Z, I am able to test all the features. If i reverse the power on procedure UART0Rx doesn't work.
Now I am able to test the board.
Regards,
Kayathri